Second transformer plant with fully automated cantilever storage system for steel coils in China
For the second time in three years, Vollert's intralogistics specialists have received an order from TBEA to build a fully automated storage and material flow system for steel coils, including a high-bay warehouse. The twin plant for the production of transformer cores in Tianjin, China, is being built in the immediate vicinity of the first production plant. Handling the sensitive steel coils requires sensitive heavy-duty technology and sophisticated storage logic with high structural requirements.
Five new tandem shunting robots by Vollert automate and accelerate train loading in the Bogatyr open-cast coal mine in Kazakhstan. The Wi-Fi-controlled shunting machines move trains with lengths of about a kilometer and a total weight of up to 6,900 tons. Their rolling use warrants failsafe operation on four tracks in parallel around the clock.
For a new transformer core production plant in northern China, intralogistics specialist Vollert is developing and supplying a complete, fully automated high-bay warehouse with 1,500 cantilever arms for coils weighing up to 5 tons. Despite the load weighing tons, the entire intralogistics system must handle the sensitive foil material extremely gently.
Experience says otherwise - and yet, here is the fact: The 1,000-meter-long special ropes used in the two shunting systems with standard gauge pusher trucks from Vollert at the Russian refinery Slavneft-Yanos have done their job for 13 years - in spite of almost non-stop use and extreme temperature differences.
Precise heavy-load crane systems for ingots and coils, etc.
Whether hot, sensitive, uneven or weighing several tonnes - the automatic cranes in the new mega-rolling plants of the Zhongwang Group in Tianjin now move slabs and coils securely and around four times as fast as conventional systems. The technology, control and stores management for this has all come from the intralogistics experts Vollert in the south of Germany.
Vollert manufactures transfer cars for coating 13,000 carriages annually
The Tikhvin Railway Car Building Plant (TVSZ) is currently building a state-of-the-art plant for assembling open- and closed-top freight carriages in the Russian town of Tikhvin. To this end, Vollert Anlagenbau from Weinsberg was commissioned to manufacture four transfer cars with payloads of between 70 and 100 tons. A heated enclosure installed on top of the cars provides optimal protection against the elements.
Facility for loading 10,000 beverage crates per hour
South Korean bottler Login Beverage commissioned Vollert Anlagenbau to deliver a semi-automatic loading station for trucks. The special-purpose loader can move up to 180 pallets carrying 10,000 beverage crates per hour and does the work of three forklift trucks. Twenty different types of truck are serviced.
Earthquake-resistant: New high-bay warehouse from Xiashun holds 800 aluminium coils
Vollert Anlagenbau GmbH from Weinsberg, Germany, is developing an entire intralogistic system with a fully automated high-bay warehouse for Asia’s leading aluminium foil manufacturer. The contract from China, with a total volume of approximately thirteen million Euro, is no easy task: The warehouse, which has a capacity of around 14,000 tons, is located in one of the most dangerous earthquake regions in the world and must withstand seismic shocks which measure up to 5 and 6 on the Richter scale. With the new production plant, Xiashun is in a position to manufacture litho material of the highest quality.