References
Precast concrete production
References
Precast concrete production
References
Precast concrete production
References
Precast concrete production
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Sustainable room modules for social housing in France's metropolitan cities

The French construction company Muance, which was only founded in 2020, has set itself the goal of transforming residential construction in France in a sustainable way. The goal: to reduce the overall CO2 footprint by 60%. To achieve this, the company is relying on a new construction system based on industrially prefabricated room modules. This was developed with the aim of minimizing the ecological footprint and at the same time creating affordable living space for many people.

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Bernegger Group once again acting as a pioneer with Austria’s first energy-neutral precast concrete factory

Bernegger Group has a tradition of always thinking one step ahead – be it in the raw materials industry, the construction industry, or in environmental technology. The same is true as it enters the precast concrete industry. Since May 2022, double walls and prefabricated ceiling slabs for residential and commercial construction have been produced perfectly energy-neutrally in Dietach, Upper Austria.

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Economically producing aesthetic L-bricks

Stones, walls, and paving systems with high aesthetic value make landscaping distinctive for use in house and garden or in modern urban and commercial construction alike. Many building material manufacturers are already offering a high-quality and diverse range of concrete blocks. Formwork systems afford an interesting alternative for the production of L-bricks.

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UNGLEHRT automates precast concrete production

Whether concrete products for gardening and landscaping or walls, beams and columns - the traditional company UNGLEHRT has been producing high-quality concrete parts for more than 100 years and also specializes in turnkey commercial and industrial construction. In order to further increase competitiveness and also to have answers to the increasing shortage of skilled manpower, the company has now invested in an automation of the existing precast concrete parts production at the plant location in Bad Grönenbach, Bavaria.

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Soriba manufactures concrete stairs - optimized in terms of time, cost and CO2

Instead of stationary stair formwork, the French building materials manufacturer Soriba is relying for the first time on a rationalized and automated staircase production in a circulation-based manufacturing process. Movable side rails makes this possible despite the high diversity of stair variants. A new type of rotating-turning operation also brings considerable savings in steel and concrete consumption. The entire manufacturing process is thus optimized in terms of time, costs and CO2.

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Grupo Avintia industrializes at high speed Spain's construction sector

In the Iberian Peninsula, the share of industrial construction is less than 1%, compared to 45% in Central and Northern Europe in 2020. Against this background, Grupo Avintia, one of Spain's leading developers, has developed ÁVIT-A, an integral, industrialized construction system. Climate neutrality in the building process and sustainability in the housing sector are decisive milestones in 21st century.

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Planchers Fabre expands beam production

Planchers Fabre, a subsidiary of the Rector Lesage Group, produces a wide range of beam and wall elements for the construction industry. In Pibrac in the southwest of France near Toulouse, the company has now expanded its industrial prefabrication for higher plant production capacities due to increasing demand.

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Russian DNS Development creates new living space at the gateway to the Pacific Ocean

Vladivostok is around 6,500 km from Moscow as the crow flies, Russia's gateway to the Pacific and an important hub on the Trans-Siberian Railway. Nevertheless, the development of population density in the Primorye region on the Sea of Japan is declining. Creating attractive housing is one of the state's main goals to counteract this. Support programmes and new housing projects by construction developers such as DNS-Development are an important first step.

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A success story in Central Asia: Bolashak-T changes Kazakhstan's construction industry as a hidden champion

Kazakhstan is one of the world's richest countries in raw materials. Large oil and natural gas fields are located around the Caspian Sea. As an emerging market with average economic growth of almost 10% (since 1999), Kazakhstan stands out in Central Asia. The economic development is also fueling a construction boom. In the metropolises, the demand for real estate is unbroken. In the middle of it all is a hidden champion: Bolashak-T. Since 2014, a new construction system has been changing the face of Kazakhstan's cities.

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True evolution: A novel construction system with reinforced-concrete hollow-core slabs is changing the cities of Central Asia by adding modern architecture

Affordable living space, new architecture highlights, and high earthquake-resilience – the MOTUS construction system combines multiple advantages in one. In addition to solid and sandwich walls, in particular 3-dimensional hollow-core slabs in a variety of design types are the main feature of the new system structure. Uzbek construction company EGI relies on automated manufacturing processes and the know-how of German plant specialist Vollert in its construction system and industrial pre-production.

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Thai DSC Product expands and invests in modern solid wall production

The Thai construction industry has grown rapidly over the last 20 years. Even though Covid-19 has slowed down the growth, the boom continues, especially around the megacity Bangkok. A pioneer in the industrial pre-production of precast concrete elements in Thailand is DSC Product. At the beginning of 2020, the company expanded its building materials portfolio to include prefabricated solid walls.

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MyHome Group produces semi-finished precast concrete elements for the Chinese construction boom in Jingzhou

Based on a 5D-BIM solution and the highly automated industrial production of precast concrete elements, MyHome Group is accelerating the development of the trillion blue ocean market for prefabricated buildings in China. Shear walls and floor slabs are to create new affordable living space for the emerging region. In Jingzhou, in the south of Hubei Province, a mega precast concrete plant for the 21st century has now been built. The plant concept resembles a butterfly with two strong wings.

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Kerkstoel 2000+ produces architectural precast concrete elements for high demands

Kerkstoel 2000+ and Vollert in cooperation with Prilhofer Consulting are currently setting a highlight in the industrial series production of architecturally sophisticated precast concrete parts in Belgium. Various precast concrete elements of the Kerkstoel Group can be found in modern residential and office complexes, but also in shopping centres, railway stations and airports. In order to continue setting trends, the Belgian building materials specialist invested in a new production plant for solid, double and sandwich walls in Grobbendonk for versatile component geometries and customer designs. This allows concrete elements with very different degrees of complexity to be produced in the same period of time without reducing plant productivity.

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Indian Starworth Group focuses on exclusive living in the heart of Bangalore

Starworth is one of the fastest growing construction companies in India with 18 residential projects and more than 15 years of expertise. The Provident Park Square construction project in Bangalore is now the first to rely entirely on precast concrete elements as a construction system. From October 2021, the new owners will be offered architecture and luxury in a unique residential environment.

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Gamuda IBS revolutionizes Malaysia's construction industry

Modern precast architecture is rapidly changing the faces of Asia's megacities. Gamuda IBS is currently setting a highlight in system construction in Malaysia. With the Industrialized Building System (IBS), up to 50-story residential buildings will be possible in the future - in only two thirds of the time to date. The Malaysian construction specialist in Banting is currently expanding its capacities for this purpose.

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Automatic, fully hydraulic, efficient: Hungarian Limelog Group expands stationary production of precast concrete parts

Since 2009, the Hungarian Limelog Group has specialised in the transport of high-quality building materials, grain and oversized machines and precast concrete parts inside and outside of Hungary. Since 2011, the company has also been extremely successful in producing reinforced concrete columns and beams. With KOMBISTEP stair formwork and high-performance tilting tables from Vollert's special portfolio, the company is now expanding its stationary precast concrete production.

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Just-in-time precast floor slabs for the Belgian housing industry

The Belgian building materials specialist Daerden is expanding its capacity in the production of serially prefabricated semi-finished concrete parts. Just-in-time within 24 hours, it will in future be possible to supply its customers in the booming Belgian housing industry with floor slabs. Automated processes and Vollert technology make this possible.

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Modular bathrooms efficiently and variable produced

Finnish building materials specialist Rakenusbetoni- ja Elementti expands its capacities in production of serially pre-fabricated bathroom modules. High-performance room mould by concrete specialist Vollert ensure high-quality surfaces and watertight room cells. The bathroom installation takes place very quickly, since the electrical and sanitary devices are already pre-installed.

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Uzbek DSK Binokor develops earthquake-proof construction system for more living space

Contemporary architecture defines the cityscape of Tashkent today. Construction boom and the demand for new housing continue unabated. However, Uzbekistan is located within a zone of high seismic activity and thus, earthquake safety is key here. DSK Binokor has recently developed a novel construction system and with it, innovative architecture for buildings becomes feasible.

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The Oschatz concrete plant relies on robot technology

Forms, colours and surfaces become more and more modern; architecture turns increasingly diverse. At the same time, the capacities needed for building projects increase and the cost pressure is rising. The machine technology in precast concrete production must follow this trend. Modernisation is key in the Oschatz concrete plant.

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Industrial pre-production of TERIVA floor beams and slabs in Poland

The Polish building materials manufacturer Uciechowski will in future be producing floor beams and slabs on an industrial scale using the TERIVA building system. Whereas manufacturing was previously purely stationary, it is now based on the latest technology of the concrete plant specialist Vollert. 50 shuttering pallets are transported in the circulation system, known up to now only in modern precast concrete plants.

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Chinese Baoye Group continues to invest in precast concrete production

The Chinese Baoye Group has built yet another precast concrete plant in Quzhou, 800 km southwest of Shanghai. Baoye will produce double walls and floor slabs of up to 700,000 square meters per year for mega-residential projects. At the heart is the latest plant technology from Vollert, a concrete plant specialist, while the focus is put on China’s hot topics, resource efficiency and environmental protection and prefab architecture as a sustainable building system.

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Brazilian MARNA Pré-fabricados modernises stair production

The Brazilian MARNA Pré-fabricados Group has continuously concentrated on precast element architecture since 2008. The stair production has now been extensively modernized with a VARIOSTEP stair mould 170-17 from Vollert's special product range.

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bétons feidt creates special architecture in concrete

Precast architecture is modern and different. Numerous building projects worldwide prove that. It now has very little to do with standards and norms. One of the long-standing leaders among the manufacturers of such precast elements is the concrete specialist bétons feidt from Luxembourg. Vollert technology plays a big part in this.

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Earthquake-proof construction systems on a precast basis significantly change the face of Uzbekistan

The face of Tashkent as the capital of Uzbekistan is subject to constant change. The city with more than 2 million inhabitants has been the political, cultural as well as the economic center of the former Soviet state since the 1990s. New residential buildings are constructed as quickly as modern shopping malls, hospitals and universities – those projects are subject to precast architecture, also due to their high earthquake resistance.

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Highly-lively homes for todays Indian families

Bangalore’s Sobha Ltd. is among the fastest-growing backward integrated property developers in India with more than 360 construction projects completed. In 2015 Sobha set the next milestone in the company‘s history with the installation of the largest onsite precast plant in India in Bangalore with German technology by Vollert. The residential construction project Sobha Dream Acres is now the first construction project implemented that is fully based on prefabricated elements.

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Shanghai Baoye relies on state-of-the-art precast construction technology

Precast construction technology has a long tradition of nearly 60 years in China. The boom was brought to a sudden stop in the 1990s, however, by a lack of state subsidies and components of inferior quality. This has changed today, with state-of-the-art precast architecture, the importance of environmental and resource protection, as well as new industrialised manufacturing methods. Chinese builders such as Shanghai Baoye group invest in state-of-the-art machinery and plant technology.

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Belgian Cordeel Group becomes a key player of the European construction industry

Belgian Cordeel Group is a nationally leading construction company. The general contractor implements diverse building projects, from exclusive apartment facilities to logistics or industrial parks, modern shopping malls, hospitals, schools or infrastructure projects such as bridges. With the new precast concrete plant in Temse, Cordeel has finally become one of the large key players in Europe.

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BauMax is developing a precast construction system for residential buildings in Chile

A newly developed precast construction system has now conquered Chile. In addition to seismic stability, it offers shorter construction times and higher building quality. Serial production of the new house type has started.

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Twins usually come in pairs: Thai SCG Group invests in modern precast concrete production

Since the 1970s, Thailand has experienced a rapid economic boom. This path was cut in a much shorter period of time than in other countries like Taiwan or South Korea. And in spite of current political instability, the demand for real estate in the cities remains uninterrupted. Furthermore, rural regions are also being increasingly utilised for low-cost living space. The national construction industry in Thailand has recognised this and continues to invest in the most modern technology for precast concrete production, including the SCG Group.

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Precast concrete elements for Brazil’s construction industry

In future M3SP will produce up to 400,000 m² of solid concrete elements annually for the Brazilian market. One of the most modern precast plants in South America has been built for this in Cotia near São Paulo.

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From the 3D building model to the production-stage precast concrete element: know-how and plant technology for Kazakhstan’s building industry

With an area of 2,724,900 km², Kazakhstan is the ninth-largest country in the world. As a developing country with average economic growth of nearly 10 % (since 1999), Kazakhstan excels in central Asia and leaves most other countries in this region far behind. The economic development is also stimulating the building boom. The demand for property in the large cities has not let up in the last ten years and continues to develop progressively. This is simultaneously accompanied by the cost-effective production of precast concrete elements.

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New Caledonia focuses on precast construction

With average temperatures of between 20 and 30 °C as well as fantastic beaches and diving areas, New Caledonia - the French archipelago in the South Pacific, situated 2,000 km east of the Australian coast - is one of the most popular holiday destinations worldwide. The 250,000 inhabitants live predominantly from tourism and the mining industry. The focus is placed on precast construction for the development of new buildings for residential areas and public institutions as well as new tourism projects. Architecturally appealing houses and multi-storey residential buildings are to be built as well as hospitals, schools, complete hotel complexes and industrial workshops. The precast plant of the New Caledonian LBDP Group, completed in April 2014, will in future produce floor slabs and double and sandwich walls as well as beams and columns for hall buildings.

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Precast concrete parts for the emerging India

The Indian construction company Precast India Infrastructures Pvt Ltd. has responded to the high demand from the local construction industry for solid walls, solid floors and floor slabs by opening a new production plant. The state-of-the-art pallet circulation system in the city of Pune in Western India is designed for an hourly production capacity of up to 120 m² precast concrete parts. The production technology was supplied by the plant engineering specialist Vollert Anlagenbau from Germany. The plant has been planned to cater for further expansion at a later date, with the addition of further product lines such as double walls.

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