With a 24-meter-wide heavy-duty travelling platform and the VLEX 40 -road-rail vehicle, SG Ammendorf is fundamentally modernizing its workshop logistics for ICE and S-Bahn cars. The semi-automatic solution from Vollert enables the precise shunting and positioning of rail vehicles on more than 50 connecting tracks.

Whether in harsh environments in quarries on Lake Geneva or for internal transport of steel coils in the Siegerland region, battery-powered shunting vehicles reliably perform wagon shunting even with weights of 1,000 tons and gradients of up to 11 per mille. The EMW Stahl-Service-Center in Neunkirchen and Carrière d'Arvel in Villeneuve near Montreux rely on two Roboter Pro shunting vehicles from Vollert.

The seaport operators in Pori, Finland, rely on a radio-controlled shunting solution from Vollert for the rail loading of iron sulphate as bulk goods. A Tandem DER 150 shunting robot provides and moves freight trains weighing up to 2,000 tons. The coupling system is compatible with both Eastern and Central European systems.

Five new tandem shunting robots by Vollert automate and accelerate train loading in the Bogatyr open-cast coal mine in Kazakhstan. The Wi-Fi-controlled shunting machines move trains with lengths of about a kilometer and a total weight of up to 6,900 tons. Their rolling use warrants failsafe operation on four tracks in parallel around the clock.

Heavy masses and efficient bulk material loading without endangering people – the transport of scrap and metal presents many challenges. The shunting specialists from Vollert meet this requirement with the robustly designed shunting vehicle for road and rail. VLEX 40 and VLEX 20, the compact product lines equipped with articulated steering are used at ESF Elbe-Stahlwerke Feralpi GmbH in Riesa and at VDM Metals in Unna.

With a new model of the road-rail robot VLEX, Vollert extends its compact solution to shunting operations up to 600 tons. Twice as strong, but only 500 mm larger, the new VLEX 40 is also suitable for fast track changes in confined spaces. A swing axle guarantees permanent ground or rail contact of all four wheels, even on uneven ground. And thanks to the emission-free electric drive, operation in closed storage and production areas is also possible. The extremely maneuverable shunting solution of the VLEX 20 is used, for example, in the South Korean metro in Seoul, for moving tank wagons at Lanxess in Leverkusen or for loading lime at Rheinkalk Grevenbrück GmbH.

In the quarry of the French building materials specialist Eqiom in the Bar-sur-Aube district, an energy-efficient fully automatic loading station ensures economical processes. For loading gravel, the wagons are constantly pulled through the filling station by an electrically operated KR 100 shunting robot.

Experience says otherwise - and yet, here is the fact: The 1,000-meter-long special ropes used in the two shunting systems with standard gauge pusher trucks from Vollert at the Russian refinery Slavneft-Yanos have done their job for 13 years - in spite of almost non-stop use and extreme temperature differences.