Automatic, fully hydraulic, efficient: Hungarian Limelog Group expands stationary production of precast concrete parts
Tilting table
High-performance tilting table
High-performance tilting tables allow the flexible, horizontal manufacture of wall and façade elements and laminary special parts. Hydraulic tilting joints, fixed with the tilting frame and tilting block, set up the mould surface up to a tilting angle of 83° and ensure stripping without concrete edge failure. First class exposed concrete surfaces are guaranteed by the plane-ground mould surface.
Whether as version with fixed side rail, with height adjustable side rail in the range of 120 – 350 mm or as wooden construction mould with height adjustable substructure – the construction is designed so flexibly that any number of wall heights can be manufactured.
An extremely solid welding construction made of steel profiles means positioning on even ground without foundations is possible. Torsion stiffness guarantees construction of lare dimensions. All current shuttering systems can be used.
There is a selection of various concrete spreading systems for casting the concrete, whether crane-driven, as a bridge or portal concrete distribution systems. We also provide solutions for surface treatment from simple screeding to surface finishing systems. Also the combination of a tilting formwork table with a separately drivable mobile tilting unit and a mobile drivable plotter is possible. Special high frequency vibrators compact the concrete to make it homogeneously.
Varied basic configurations ensure maximum flexibility
The construction is designed so flexibly that numerous solid elements can be produced extremely economically:
- Widths 2.5 – 5 m and lengths of 6 – 100 m at a load per unit area of 500 – 1,000 kg/m²
- Hydraulic tilting block as standard up to a tilting angle of 83°, optional mechanism with overhead crane and a hauling Support
- Tilting table separable for dispatching in 40' containers
- Design with high quality flat steel panels or as a mould grid, for example for ply-wood cover and cleaning-, milling- and polishing tables
- Design with fixed or freely adjustable side rail of 120 – 350 mm (with extension up to a height of 500 mm) or ply-wood frames with height adjustable steel substructure
- High frequency vibrator with grouped vibrator frequency setting for homogeneous compaction of the concrete, also with asymmetric element configuration; alternatively pneumatic or hydraulic compacting
- Heating register can be integrated in the top structure for local supply with hot water, steam or thermo-oil; alternative design with electrical heating possible; thermal insulation can be integrated
- Various other configurations available
Tandem tilting table for large casting areas of up to 100 m
To produce particularly large casting areas for up to 100 m in length, tandem tilting tables are used. To do this, a mould bridge is fitted between the tilting tables and connected to the hydraulic system.
In this way, several tilting tables can optionally be synchronised with each other. However, the individually combined tilting tables can also be used individually at any time.
